Metal stamping has been providing solutions to industries of various verticals for years. Over time with advancements in technology like robotics, automation, metal stamped parts have become more accurate and of premium quality. This has led to a substantial growth of the metal stamping industry.
In a report, the industry is set to grow at a CAGR of 3.9% in the forecast period of 2018-2023. It is estimated to become a USD 289.2 billion industry by 2023.
What is driving this growth? Why are electronics component manufacturers leaning more towards metal stamping techniques?
The answer lies in this article, where we discuss the five key benefits that metal stamping offers for electronics components manufacturers. But before, we delve into that let’s give you a brief about the most common metal stamping method- progressive metal stamping.
What is progressive metal stamping?
Progressive metal stamping is a metal stamping process where the metal sheet goes through a series of metal stamping operations to convert into an electronic component. Here, the metal sheet progresses through different workstations. Each workstation carries out a particular metal stamping operation.
Some of the most commonly used metal stamping operations in this technique are:
Benefits of progressive metal stamping
Metal stamped electronics fit into a variety of new-age electronic products.
The digital age runs on digital goods that revolve around electronic devices that need compact and efficient electronic components suitable for various applications. From wearable devices to smart consumer goods, the new age electronic products need to look impeccable while delivering optimum performance.
Metal stamped electronic components are compact and are durable, as most of these have a high-quality metallic finish.
Benefit Number 2
Metal stamping allows the production of customizable electronic components.
One of the best things about metal stamping techniques is that you can customize the tools and dies according to the design requirements. It is particularly true for precision metal stamping techniques that use progressive dies. It involves more than one operating station and metal stamping operations. Therefore, you get to create a customizable die that incorporates the design requirements of the components.
Benefit Number 3
Metal stamping is a highly cost-effective way to produce electronic components in bulk.
The requirement of electronics components is mostly in bulk. However, producing multiple pieces simultaneously in bulk might affect the accuracy or increase the overall operation cost.
With progressive metal stamping, you need not worry about it. The technique makes the mass-production of electronics components easy and cost-effective. Here, the setup time is less as there is no need for multiple dies for different metal stamping operations.
As progressive metal stamping uses hard tools, you get high-volume runs without degrading the dies.
Also, this technique manipulates the metal sheet such that there is minimal scrap metal.
Benefit Number 4
Metal stamping reduces human error and labor.
Nowadays, manufacturers prefer automated stamping lines. It reduces human error and human labor without compromising on design accuracy. Automation also makes the process fast with good repeatability at an optimum operation cost.
Progressive metal stamping automatically gets fed continuously as per the production demands.
It reduces the time and labor required to manually place and lift the metal sheet through the process.
Benefit Number 5
Metal stamping is compatible with a wide range of metals.
Electronics components come in different metals depending on their application.
Progressive metal stamping not only reduces material handling but is also compatible with a wide variety of metals.
Some of the most used metals for electronic components are copper, aluminum, stainless steel, copper alloys.
As progressive metal stamping includes processes like embossing, coining, bending, etc., it brings versatility into malleable metals.
It makes this technique a better option to create electronic components for different applications.
The increase in demand for metal stamped electronic components testifies the quality of its outcome.
Hence, if you want to produce electronic components with high precision, you must choose the best progressive metal stamping partner like Eigen engineering to create desired components.